Sunflex Brackets Manufacturing Process
Strong Structure, Visual Quality, Easy Installation
We manufacture Sunflex brackets to international standards using advanced technology and high-quality materials. We are a leading brand in the industry for premium-quality pergola bracket manufacturing.
Laser Sheet Cutting
2.5 mm HRP sheet metal is precisely cut using state-of-the-art laser cutting machines and bent with CNC press brake machines.
Tack Welding
The product is tack-welded with high precision in assembly fixtures, preparing it for flawless final welding.
Welding
All joined surfaces are welded using robotic laser welding machines, transforming the product into a solid, rigid, one-piece structure.
Grinding
The surfaces of the welded products are carefully ground until the joints are completely seamless and smooth.
The welding method used for Sunflex brackets is one of the most important factors affecting product quality. Sunflex products contain no excessive internal spot welds that prevent timber from fitting easily into the socket, and no visible profile joint welds on the front surface. Compared with other manufacturing methods, this process creates an extremely strong, one-piece product.
Surface Protection: Cataphoresis
The cataphoresis process is the second most important factor affecting quality. It provides exceptionally high corrosion protection. Below, you can see where and how the process is applied.
Sandblasting
Cut, drilled, and welded surfaces are sandblasted to ensure stronger adhesion of the cataphoresis coating and paint.
Cataphoresis Coating
The products undergo an immersion cataphoresis process using electrochemical methods in a specialized facility.
Electrostatic Powder Coating
After curing in the oven, the parts are coated with a highly durable electrostatic powder coating.
Packaging
Installation screws and additional components are included, and the products are carefully packaged to withstand the shipping process.